EASTERN ARIZONA COLLEGE Diesel Fuel Systems Curse Design 2008-2009 Curse Infrmatin Divisin Industrial Technlgy Educatin Curse Number DSL 140 Title Diesel Fuel Systems Credits 3 Develped by Steve Herbert Lecture/Lab Rati 2 Lecture/3 Lab Transfer Status Pending Evaluatin Activity Curse N CIP Cde 47.0605 Assessment Mde Pre/Pst Test (18 Questins/18 Pints) Semester Taught Fall GE Categry Nne Separate Lab N Awareness Curse N Intensive Writing Curse N Prerequisites Nne Educatinal Value This curse is designed t reinfrce and apply infrmatin, prcesses, and ideas gained in ther curses. The majr intent f this curse is t enhance the individual's abilities t wrk with and diagnsis f diesel equipment fuel systems. Descriptin Curse prvides thery, diagnsis and service f hydr-mechanical and electrnic diesel fuel systems. Curse includes an pprtunity t analyze fuel system cmpnents, and system peratinal characteristics. This curse shall place emphasis n testing and service prcedures f Caterpillar's mechanical and cmputer cntrlled fuel systems. This class prepares students fr the ASE Certificatin test related t heavy duty diesel fuel systems. Supplies Safety glasses, steel te shes, and shp clthes (cttn) EASTERN ARIZONA COLLEGE - 1 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr
Cmpetencies and Perfrmance Standards 1. Apply prper safety prcedures and prcesses. Learning bjectives What yu will learn as yu master the cmpetency: a. Acquaint self with shp envirnment and hazards. b. Acquaint self with emergency prcedures and plicy. c. Accept respnsibility fr persnal well being and practice and fllw safety guidelines. d. Acquaint self with material safety data sheets and chemical used in shp. Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes safety assignments and written exam at a satisfactry level. Yur perfrmance will be successful when: learner bserves and practices safety prcedures. 2. Diagnse general engine drivability cncerns using a strategy-based prcess. Learning bjectives What yu will learn as yu master the cmpetency: a. Determine rt cause f pr engine perfrmance related t mechanical fuel system cmpnents. b. Interpret diagnstic infrmatin related t exhaust, dr & clr and suggest needed actin. Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes aligned assignment and jb sheets listed in the related learning (The assignment and jb sheets must be cmpleted at a satisfactry level t the instructr). when the learner perfrms the pririty tasks listed in the related learning (The tasks must be cmpleted with limited supervisin - entry level). Yur perfrmance will be successful when: learner is prductive, wrks safely, and in a prfessinal manner while wrking n task requirements listed in related learning learner prvides acceptable ral and/r written respnses t questins and/r situatins asked by the instructr, while wrking n the task requirements listed in related learning learner actively participates in the task requirements listed in the related learning learner attends required class and lab sessins and shws up n time. 3. Acquire knwledge abut diesel fuel types and f the fuel and air reactin during the cmbustin prcess. Learning bjectives What yu will learn as yu master the cmpetency: a. Acquaint self with diesel fuel prperties and varius grades. b. Demnstrate an understanding f the byprducts f the cmbustin prcess and their relatinship t stichimetry. EASTERN ARIZONA COLLEGE - 2 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr
Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes aligned assignment and jb sheets listed in the related learning (The assignment and jb sheets must be cmpleted at a satisfactry level t the instructr). when the learner perfrms the pririty tasks listed in the related learning (The tasks must be cmpleted with limited supervisin - entry level). Yur perfrmance will be successful when: learner is prductive, wrks safely, and in a prfessinal manner while wrking n task requirements listed in related learning learner prvides acceptable ral and/r written respnses t questins and/r situatins asked by the instructr, while wrking n the task requirements listed in related learning learner actively participates in the task requirements listed in the related learning learner attends required class and lab sessins and shws up n time. 4. Demnstrate an understanding f hydr-mechanical and electrnic diesel fuel system types, functin f varius cmpnents, and peratin f fuel subsystems. Learning bjectives What yu will learn as yu master the cmpetency: a. Identify diesel fuel system cmpnents and lcatins. b. Demnstrate an understanding f each fuel system (mechanical & electrical) cmpnents and their peratinal characteristics. c. Identify the varius fuel subsystem cmpnents and their lcatins. d. Perfrm manufacture specific diagnstic prcedures and service subsystem per manufacture recmmendatins. Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes aligned assignment and jb sheets listed in the related learning (The assignment and jb sheets must be cmpleted at a satisfactry level t the instructr). when the learner perfrms the pririty tasks listed in the related learning (The tasks must be cmpleted with limited supervisin - entry level). Yur perfrmance will be successful when: learner is prductive, wrks safely, and in a prfessinal manner while wrking n task requirements listed in related learning learner prvides acceptable ral and/r written respnses t questins and/r situatins asked by the instructr, while wrking n the task requirements listed in related learning learner actively participates in the task requirements listed in the related learning learner attends required class and lab sessins and shws up n time. EASTERN ARIZONA COLLEGE - 3 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr
5. Diagnse drivability cncerns related t diesel equipment fuel, air inductin and exhaust systems n nn-cmputerized and cmputerized engine cntrl systems. Learning bjectives What yu will learn as yu master the cmpetency: a. Determine causes f hard fault cnditins related t cmputerized engine cntrls and make needed repair. b. Determine causes f intermittent drivability cncerns (n cde) and make needed repair. c. Determine causes f fuel and air inductin engine perfrmance prblems. Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes aligned assignment and jb sheets listed in the related learning (The assignment and jb sheets must be cmpleted at a satisfactry level t the instructr). when the learner perfrms the pririty tasks listed in the related learning (The tasks must be cmpleted with limited supervisin - entry level). Yur perfrmance will be successful when: learner is prductive, wrks safely, and in a prfessinal manner while wrking n task requirements listed in related learning learner prvides acceptable ral and/r written respnses t questins and/r situatins asked by the instructr, while wrking n the task requirements listed in related learning learner actively participates in the task requirements listed in the related learning learner attends required class and lab sessins and shws up n time. 6. Perfrm diesel fuel system cmpnent replacement, fuel system set-up, and preventative maintenance service prcedures. Learning bjectives What yu will learn as yu master the cmpetency: a. Practice remving and reinstallatin f serviceable fuel system cmpnents. b. Perfrm varius injectin timing set-up and verificatin prcedures per manufacture requirements. c. Perfrm manufacture recmmended rutine inspectin (PM service), verificatin and adjustment prcedures as required t keep the fuel system perating as designed. d. Perfrm diesel engine gvernr peratinal checks and service as needed. e. Perfrm diesel engine retarder (engine brake systems) peratinal checks and adjust as needed. Perfrmance Standards Yu will demnstrate yur cmpetence: when learner cmpletes aligned assignment and jb sheets listed in the related learning (The assignment and jb sheets must be cmpleted at a satisfactry level t the instructr). when the learner perfrms the pririty tasks listed in the related learning (The tasks must be cmpleted with limited supervisin - entry level). Yur perfrmance will be successful when: learner is prductive, wrks safely, and in a prfessinal manner while wrking n task EASTERN ARIZONA COLLEGE - 4 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr
requirements listed in related learning learner prvides acceptable ral and/r written respnses t questins and/r situatins asked by the instructr, while wrking n the task requirements listed in related learning learner actively participates in the task requirements listed in the related learning learner attends required class and lab sessins and shws up n time. Types f Instructin Classrm Presentatin Lab Simulated r Actual Wrk Experience Cmputer-Based Instructin Grup Activities/cperative learning Grading Infrmatin Grading Ratinale Grading Weights Lab=45% Class (Includes Test and Assignments)=45% Final Exam ( Pst Test is the final)=10% Nte: The Pre / Pst test has a ttal f 25 questins which are wrth "4" pints each. Ttal pssible n the AUT 113 Pre / Pst test is 100 pints. Grading Methds Class scre calculatin- Quizzes, assignments and jb sheet pints shall be added and carry a weight equal t ne test scre. All exam except the final shall have equal weight (test scres averaged) and used in class scre calculatins. The final (pst test) will be wrth at least 10% f the verall final grade calculatin. Lab scre calculatin- Instructr shuld evaluate each student's wrk habits using lab time card. Each student shuld be evaluated n prductivity and prgress n task requirements, wrking in a prfessinal manner, clean-up and safe wrk habits. Instructr is als required t evaluate each student's skill level in achieving the task requirements utlined in the varius learning plans. Instructrs are encuraged t reward students fr shwing up n time and attending each class and lab sessin. This can be dne by requiring students t make arrangements with the instructr t make-up any lst time prir t missed day. All students need t ntify the instructr f sick days thrugh vice mail, etc. n the day f sickness. Instructrs shuld nt allw fr any wrk t be turned in late r any test made up withut sme type f deductin fr late assignments/test. Suggested deductin 50% f riginal scre. EASTERN ARIZONA COLLEGE - 5 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr
Grading Scale A 90% - 100% B 80% - 89% C 70% - 79% D 60% - 69% F Belw 60% Pass/Fail A nn-majr student may chse t have a grade f P r F rather than a letter grade. a grade f P will require that the student receive a percentage grade f at least 68%. A grade less than this will result in a grade f F. EASTERN ARIZONA COLLEGE - 6 - Diesel Fuel Systems Equal Opprtunity Emplyer and Educatr