MAKINO GmbH. Training centres in the following European cities:

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1 MAKINO GmbH Training centres in the following European cities: Bratislava, Hamburg, Kirchheim unter Teck and Milano (Detailed addresses are given in the annex) Training programme 2nd Semester 2016 Selecting the right manufacturing tools is one of the main factors in enabling cost-effective production. Their efficient use is heavily dependent on the qualified training of staff. MAKINO training courses meet these requirements to provide comprehensive training in the following areas: - NC programming - USER MACRO programming - System operation - HSC processing - Marposs / Renishaw measurement probes - Machine operation - Customer-specific special courses Our programming courses teach participants the structured programming of NC programs. No preparatory training is required, however experience in the use of NC machines would be an advantage. The aim of the system training courses is to instruct users on the operation of manufacturing control systems. It would be beneficial for participants on the MODEL MAS - A5 course to have some prior IT knowledge. The inter-disciplinary user training courses are compact courses designed to teach advanced users the handling, programming and service of our machining stations. This creates the necessary conditions for achieving optimum production results. In case of any questions, please contact Mr. Rolf Serfas, Mr. Silvano Ehlers or Mr. Patrick Wiltschek. Rolf Serfas Silvano Ehlers Patrick Wiltschek Tel.: Tel.: Tel.: Fax: Fax: Fax: r.serfas@makino.eu s.ehlers@makino.eu p.wiltschek@makino.eu

2 Training programme 2nd Semester 2016 All courses are held in German. If there is sufficient demand, additional courses can be held in English. Please register early as the number of course participants is limited. The minimum number of participants per course is 4. The registration deadline is 2 weeks prior to the official start date of the course. Once they have completed the course, participants will be given to access our telephone information line. Call us at any time with your questions or send a fax / . Name Telefon: +49 (0) Fax R. Serfas DW (0) r.serfas@makino.eu S. Ehlers DW (0) s.ehlers@makino.eu P. Wiltschek DW (0) p.wiltschek@makino.eu Of course, on-site training courses are also available. Special conditions apply. We reserve the right to change the training programme at any time. The courses are held at the above training centres subject to prior agreement; Courses start Mondays at approx. 9am Please report to the MAKINO reception on arrival. 2

3 Training programme 2nd Semester 2016 Course Course ref. Duration Dates Basic programming courses: Pro days 01/08/16 05/08/16 cw 31 05/09/16 09/09/16 cw 36 12/12/16 16/12/16 cw 50 NC-programming including measurement probes and operation of "a" series Pro a 5 days 15/08/16 19/08/16 cw 33 19/09/16 23/09/16 cw 38 14/11/16 18/11/16 cw 46 NC-programming including user macros and operation of "a" series. Pro a 5 days 29/08/16 02/09/16 cw 35 17/10/16 21/10/16 cw 42 28/11/16 02/12/16 cw 48 Measurement probes a Series, Marposs or Renishaw Pro5 Pro days 04/10/16 06/10/16 cw a 3 days 01/11/16 03/11/16 cw 44 Menu programming Manual Guide I FANUC 0i/D FANUC 31i days On request Machine specific operator training PRO5 PS Series FANUC 0i/D Professional P days On request days On request Control system Modell MAS A5 and other Systems MAS A days On request MPmax days On request Collision Safe Guard days On request 3

4 Contents of the several courses Course ref. 100, 101, 102 Programming FANUC 31i / Pro5 Prospective NC programmers and operators Content: Programming fundamentals. Scope of NC programs. Determining the displaced workpiece zero point. Sub-routine technology. Tool data administration. Cycle programming in detail. 1 day of machine handling. Working through the entire programming manual. Programming a simple component. (7 tools) Course ref. 104, 105, 105a Programming and Renishaw / Marposs measurement probes incl. operation of the control system FANUC 31i / Pro5 NC programmers and operators Content: Scope of NC programs. Sub-routine technology. Tool data administration. Cycle programming in detail. Sample programs. Excerpts from the programming manual. Pallet change and tool change strategy. Service times, performance monitoring. Customerspecific machine settings. Machine operation. Measurement probes: Principles of measurement probes, i.e. handling, care and calibration. Manual and semiautomatic determination of the zero point. Automatically changing the zero point displacement ( en ). G54 G59 and / or G54.1 P1 P48 Integration in an NC program. Practical usage on machines. 4

5 Course ref. 106, 107, 107a Programming and user macros, control system operation FANUC 31i / Pro5 NC programmers and operators Content: Scope of NC programs. Sub-routine technology. Tool data administration. Cycle programming in detail. Sample programs. Excerpts from the programming instructions. Pallet change and tool change strategy. Service times, performance monitoring. Customer-specific machine settings. Machine operation. User macros: Fundamentals of programming macros, logical operations, using variables in normal NC programs. Calling up sub-routines with macro links. Sample programs and decryption. Modal macro execution with data transfer from NC program. Macro execution using 3-digit G- or M-functions. Course ref. 110, 110a Measurement probes a Series FANUC 31i / Pro5 Marposs or Renishaw Programmers and qualified operators Content : Applications in all areas. NC and macro programming, Special machine functions. Machine operation during problem situations. Measurement probes. Course ref. 150 Menu programming Manual Guide I Fanuc 0i Modell D; Fanuc 31i B Programmers, configuration personnel, qualified operators Content: Fanuc Manual Guide i menu programming on simulator or on machine. Creation and editing of own menu blocks, use of created cycles and the simulation. Machine Operation 5

6 Course ref. 201, 202 Operation FANUC 0i D / 31i / Pro P / Pro5 Operators and configuration personnel Content : Machine layout, explanation of individual components. Explanation of the entire control panel and all Pro5, Pro P screens. Changes to machine and NC parameters taking into account customer-specific requirements. MDI-input and correct handling. Determining and using the workpiece zero point, manually and using the program. Tool data administration in the Pro5, Pro P. Manually setting replacement tools and testing them at the same time. Correct handling of service time monitoring. Viewing programs using the editor function. Running in a test program. Accessing the NC program. Data backup. Alarm analysis in extreme situations, e. g. pallet changer stuck halfway, same applies to tool changer. Data transfer via machine interfaces. All standard strategies. Random mode. Maintenance and care. Course ref. 301 Control system Modell A5 preparatory course for 3-day on-site training Operators configuration personnel programmers Content : System commissioning at MAKINO, Hamburg. System hierarchy, system philosophy, organisation, functions and options of the system, input masks and fields. Standard practical usage example. Identifying alarm situations using practical exercises, i.e. analysis of the various alarms resulting from the fault behaviour. Semi-automatic operation at various levels. System care and maintenance. 6

7 Course ref. 302 Control system Machine productivity maximizer MPmax Operators configuration personnel programmers Content : Practical use of all functions and options of the system, input masks and fields. Necessary adjustment and installation as well as setup of additional clients. On site: Customer oriented solution through adaption on local necessities. Practical demonstration of all delivered programs and functions. Course ref. 303 Simulationsoftware Collision Safe Guard Operators configuration personnel programmers Content : Simulation of machining situationon additional PC. Setup of the simulation, use of machine codes to manipulate the simulation. CAM or Simulation software experience required. On site: Customer specific training. Creating of individual projects and there automated selection. Import of customers models. Practical use. 7

8 Registration: Hamburg MAKINO GmbH Trainingcentre Patrick Wiltschek, Abt. WT, Essener Bogen 5, Hamburg Course ref. Location: Hamburg Essener Bogen 5 Subject Telefon: +49 (0) CW Fax: +49 (0) Customer order reference: p.wiltschek@makino.eu We would like to register the following people on the above course: Job title: Hotel reservation:*) Job title: Job title: Job title: *) Single room reservations, binding reserved and invoiced in your name. This application has been made by: Company: Contact person: Street / PO box: Postal code, town Telephone: Fax: Signature and Company stamp: 8

9 Registration: Kirchheim unter Teck MAKINO GmbH Trainingcentre Patrick Wiltschek, Abt. WT, Essener Bogen 5, Hamburg Course ref. Location: Kirchheim unter Teck Kruichling 18 Subject Telefon: +49 (0) CW Fax: +49 (0) Customer order reference: We would like to register the following people on the above course: Job title: Hotel reservation:*) Job title: Job title: Job title: *) Single room reservations, binding reserved and invoiced in your name. This application has been made by: Company: Contact person: Street / PO box: Postal code, town Telephone: Fax: Signature and Company stamp: 9

10 Registration: Bratislava MAKINO GmbH Trainingcentre Patrick Wiltschek, Abt. WT, Essener Bogen 5, Hamburg Course ref. Location: Bratislava Tuhovska 31 Subject Telefon: +49 (0) CW Fax: +49 (0) Customer order reference: We would like to register the following people on the above course: Job title: Hotel reservation:*) Job title: Job title: Job title: *) Single room reservations, binding reserved and invoiced in your name. This application has been made by: Company: Contact person: Street / PO box: Postal code, town Telephone: Fax: Signature and Company stamp: 10

11 Registration: Milano MAKINO GmbH Trainingcentre Patrick Wiltschek, Abt. WT, Essener Bogen 5, Hamburg Course ref. Location: Strada privata delle Orobie, 5 Località Santa Maria in Campo Cavenago Brianza (MB) Subject Telefon: +49 (0) CW Fax: +49 (0) Customer order reference: p.wiltschek@makino.eu We would like to register the following people on the above course: Job title: Hotel reservation:*) Job title: Job title: Job title: *) Single room reservations, binding reserved and invoiced in your name. This application has been made by: Company: Contact person: Street / PO box: Postal code, town Telephone: Fax: Signature and Company stamp: 11

12 Conditions of participation As of January 1 st 2014 Registration Registration applications for all training courses must be made in writing. Please use the enclosed form The registration deadline is 2 weeks prior to the official start date of the course. Minimum of 4 participants per course. Please send your registration application MAKINO GmbH Training Centre Patrick Wiltschek, Dept. WT Essener Bogen Hamburg Or using the addresses given on page 2. Confirmation of the registration Written confirmation of the course participation, travel directions and accommodation details will be provided before the start of the course. Services rendered by MAKINO GmbH Our services comprise: - conducting the training course - providing training documentation - break refreshments - lunches for the duration of the course - room reservations ( hotel preferences will be taken into account ) Course prices All course prices are excl. VAT. This is charged at the statutory rate. Accommodation and travel costs are not included in the course prices. Intellectual property rights The reproduction of training documentation for non-approved purposes, or the forwarding, use or communication of content to third parties is strictly prohibited. Safety regulations Course participants are obliged to observe the safety and accident prevention regulations relevant to the MAKINO factory premises as well as the applicable regulations governing the maintenance of order, in particular those relating to access. Right to alterations We reserve the right to the following changes: - Cancellation of training courses. No liability in terms of damages or cancellation claims will be accepted. - Updating the technical content of training courses without prior notice. Attention Please note that MAKINO refuses any liability for damages on the machine or workpiece caused by your operation during the training progamme. According to No.IV and VI of the conditions of VDW-502 for the delivery of machine tools, the risk for damages/defects was transfered to the machine owner after final acceptance of the machine. This also includes the risk for consequential harms of this defect like: Loss of production capacity, earnings or orders. 12

13 Annex: MAKINO Europe GmbH Essener Bogen Hamburg Germany Tel.: +49 (0)40 / Fax: +49 (0)40 / office@makino.de MAKINO GmbH Kruichling Kirchheim unter Teck Germany Tel.: +49 (0)7021 / Fax: +49 (0)7021 / office@fbt.makino.de Makino s.r.o. Tuhovska Bratislava Slovakia Tel.: +421 (0) Fax: +421 (0) Makino Italia S.r.l. Strada privata delle Orobie, 5 Località Santa Maria in Campo Cavenago Brianza (MB), Italia 13