Program Product Knowledge Code: CMMT100D

Transcription

1 Program Product Knowledge Code: CMMT100D Computer Numerically Controlled Machining and Manufacturing Technology Developed by: Rick Calverley - CNC Manufacturing Supervisor - Grand Prairie Lou Vendrell Director of Product Development Skilled Trades

2 Learning Objectives at the close of this module you will be able to 1) Couple this information with your Admissions training to remain current and knowledgeable of program offerings in your school. 2) Communicate program information with accuracy and better match program offerings with student interests and goals. 3) Develop an understanding of what is exciting about this professional field.

3 Machining: A process in which a piece of raw material is cut into a desired final shape Raw Material: Steel, Aluminum, Titanium, Composites.(wood & plastic) A hip being machined here!

4 Job postings graduates might apply to: Manual or CNC -Machinist Manufacturing Job type: Full-Time Manual or CNC- Machinist- Manufacturing Job CNC MACHINIST - Job type: Full-Time CNC MACHINIST 1st shift - 7am to 3pm Mon-Fri with potential overtime REQUIREMENTS: At least 1-2 year experience CNC Programmers CNC Machinists and CNC Operators Job type: Full-Time We currently have several CNC Programmer, CNC Operator, CNC Machinist and CNC Set up available CNC Machinist Manufacturing Machine Operator (Mill) Job type: Full-Time CNC Machinist Manufacturing Machine Operator (Mill) Source: CareerBuilder as of 8/1/2013

5 Shops and Factories of 2013 Clean and Modern

6 Job postings graduates might apply to: CNC Operator CNC Set Up / Operator CNC Programmer Machinist CAD/CAM Operator Quality Control Process Technician

7 Potential entry level job titles: Production Operator CNC Operator CNC Machinist CNC Operator / Set Up Machine Tool Sales CAD/CAM Operator

8 Types of employers who may look for these titled jobs: Allison Transmission Honda Rolls Royce Toyota Rexnord Subaru Isuzu Caterpillar Bell Helicopter Advanced Automation Lockheed Martin Sikorsky Helicopter Northrop/Grumman Overton Tool and Die American Eurocopter General Motors NASCAR Indy Car - NHRA

9 Skilled CNC Operators, Programmers and Machinist are needed in many areas: Automotive Manufacturing Defense Manufacturing Aerospace Manufacturing Tool and Die Shops Machining Job Shops Medical Device Industry Motorsports Industry General Manufacturing Repair Shops Custom Vehicle or Motorcycle Manufacturing

10 Possible career path Entry CNC Operator Next CNC Set Up / Operator Next CNC Programmer

11 Credentials students studying in this area can pursue with added effort Mastercam Associate Level Certification National Institute for Metalworking Skills Level 1 Action: ask your campus Director of Admissions and/or the Director of Education about your campus specific achievement recogniitions (patches, awards, ambassador programs, etc.)

12 Resume bullets/skills sets and new knowledge NIMS Level 1 Certified Master CAM Associate Level Certification CNC 5 Axis Mill Training CNC 3 Axis Lathe Training Trained in Safe Work Practices Trained in Quality Measurement and Control Familiar with Haas, Hurco, and Fanuc Controls Proficient in machine set up and tooling offsets Familiar with modern milling, drilling, and work holding techniques. As they receive more experience (typically 4) years and continue their education thru formal or informal techniques, they can become eligible to apply to take the testing from the Society of Manufacturing Engineers (SME) for the Mechanical Engineering Technologist Certification

13 Types of Equipment Students will Work On CNC Milling Centers CNC Turning Center Multi Axis Machining Centers Multi Axis Turning Centers Vertical and Horizontal Band Saws Manual Milling and Turning Machines Grinders CNC Simulators Vertical Band Saw Horizontal Band Saw Drill press Precision Measuring Tools

14 What is the work environment like? Insert Clip Art, Quote or Photo in this white space for added illustration Clean Modern Sophisticated Comfortable working conditions Organized Highly Technical

15 The unique characteristics of a successful student in this program are Confident in their abilities. Attention to detail. Becoming a skilled Artisan Pride in their work. One that embraces technology Inventor Making things to improve peoples lives. Skills to compete in a rapidly growing manufacturing environment Embraces hands on projects

16 People in this profession might join the following associations or clubs Click on each logo for more information about the organization Society of Manufacturing Engineers (SME) National Tooling and Machining Association (NTMA) Precision Machined Products Association National Association of Manufacturers

17 Course briefing Course Code/Title MT-101 Manufacturing Your Success MT-102 Blueprint Reading and Precision Measurement What the students learn that is exciting in this course The overall goal of this course is to facilitate a smooth transition to school by engaging the student in curriculum focusing on academic, career, and life skills. Students will make connections with key personnel within the school that will assist with their questions and provide guidance throughout their education. The student will be introduced to modern manufacturing techniques, industry certifications, and job opportunities. Students will learn essential skills involved in Computer Numerical Control (CNC) machining. Emphasis will be placed on safety, equipment, fundamentals of machining, and the proper use of measurement tools used in CNC machining. This course prepares students to understand technical information when reading manufacturing blueprints. Emphasis is placed on locating geometry to create tool paths. Students will learn how to use Geometric Dimensioning and Tolerancing (GD&T) when determining specifications and how to properly calculate tool paths using standard mechanical blueprints. They will also learn to use information located in the title block to calculate acceptable tolerances for part features and determine suitable feeds and speeds for a Computer Numerical Control (CNC) program using Machinist Calculator Pro.

18 Course briefing Course Code/Title MT-103 Machining Process MT-104 CNC Milling Set-up and programming MT-105 CNC Turning Set-up and Programming What the students learn that is exciting in this course The content of this course will provide students with an understanding of the fundamentals of the machining process. An emphasis is placed on the safety procedures that apply to machining, manufacturing processes, and general safety that applies to industrial manufacturing operations. Students will explore the manual machining procedures that include cutting, drilling, milling, and turning Students will learn to program, set-up, and operate Computer Numerical Control (CNC) milling equipment. Students will receive instruction in machine motion, mill control panels, machine startup, and operations. Students will learn the programming, setup, and operation of in Computer Numerical Control (CNC) lathes and turning centers. Students will receive instruction in machine motion, lathe control panel, machine startup and operations.

19 Course briefing Course Code/Title MT-106 CAM Mill Design and Tool Path MT-107 CAM Lathe Design and Tool Path What the students learn that is exciting in this course This course teaches students the integration of Computer-Aided-Design (CAD) and Computer-Aided-Manufacturing (CAM) with a concentration in milling machines. It is a study of modern machining methods and teaches the use of software in creating geometry for milling parts. Students will use CAM software to strategize and create parts that will be machined on a Computer Numerical Control (CNC) Machining Center. Students will then use software to create tool paths from 2D and 3D geometry. This course teaches students the integration of Computer-Aided-Design (CAD) and Computer-Aided-Manufacturing (CAM) with a concentration on turning machines. It is a study of modern machining methods and teaches the use of software in creating geometry for turning parts. Students use CAM software to strategies and create tool paths that will be machined on a CNC turning centers. Students will use software to create tool paths from 2D and 3D geometry.

20 Course briefing Course Code/Title MT-108 Modern Milling, Drilling and Workholding What the students learn that is exciting in this course students in this course will also learn about high speed machining in modern manufacturing. Students will learn the advantages of using the International System of Units (IS unit) instead of the English measurement system and their grasp of English to Metric conversion will be reinforced. Students will learn about climb milling and conventional milling on Computer Numerical Control (CNC) machines. Students will receive instruction on the types, accuracy, and proper care of tool holders for manufacturing machines, working toward a mastery of the different types of CNC Milling Centers, their components, and the advantages of each. Students will perform projects using the latest technology in CNC milling, tooling, and cutting tools. Students will also understand how to use modern cutting tools for complex projects.

21 Course briefing Course Code/Title MT-109 Advanced Multi Axis Machining What the students learn that is exciting in this course Students will learn about advanced multi-axis machining. Applying advanced Computer-Aided-Manufacturing (CAM) features and concepts used in modern manufacturing industries, students will learn how to properly manufacture complex parts. Students will work on complex manufacturing projects that will demonstrate competency in advanced machining concepts. Students will also complete instructional activities to prepare them for obtaining their Associate Level Certification in Mill, Lathe, and Multi-axis Machining. This Mastercam certification serves to demonstrate that students have the ability to program and cut quality parts.

22 Course briefing Course Code/Title MT-201 Workplace Simulation and Job Readiness What the students learn that is exciting in this course Nearing completion of their program, students in this course will apply all of the skills and knowledge gained in previous classes in a simulated workplace environment. Students will apply their skills in equipment operation, programming, blueprint interpretation, machine set-up, safety, and advanced multi-axis machining techniques. By the end of this course, students will be competent in the application of essential skills necessary for the manufacturing of complex parts using computeraided manufacturing software. Students spend the majority of their time working in a simulated workplace environment working through a series of assignments. They are evaluated on the quality and accuracy of their work as well as the time taken to work through their assignments.

23 Action item Course Code/Title CMMT100D CMMT101C CMMT102C Indianapolis Campus CMMT100D CMMT101C CMMT102C Grand Prairie Campus Find out who teaches these courses on your campus and learn about their credentials/experience. Make your notes below. TBD Rick Calverley Came to Lincoln from a multi-axis aerospace facility as a CNC Programmer and CAD/CAM expert. Over 25 years experience in screw machines, gear cutting, and multi-axis CNC equipment. A 3 rd generation tool and die maker, injection mold maker, and pattern maker. Experienced in Lean Manufacturing and 6 Sigma Process Control.

24 It is not the Machine Shop or Factory of the 70 s Today s manufacturing is innovative and inspiring. Click on the Movie Links Below to be inspired! Video 1 Video 2 Video 3 Video 4 Video 5 Video 6

25 Summary: What did we learn? Not the Machine Shops of old. New, clean and modern There are plenty of jobs available in the field. There will be many more opportunities as the Boomers retire. CNC Machining and Manufacturing are in high demand. A very honorable and creative job experience. The compensation is respectable with great benefits in most situations.

26 Recommendations: To Continue Growing in this area Web Sites

27 This concludes your module and it is time now to take your quiz. Good luck! Developed by: Rick Calverley - CNC Manufacturing Supervisor - Grand Prairie Lou Vendrell Director of Product Development Skilled Trades