Alabama Department of Postsecondary Education
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1 Alabama Department of Postsecondary Education Representing Alabama s Public Two-Year College System REID STATE TECHNICAL COLLEGE I. COURSE PREFIX, NUMBER, TITLE WDT 115 E/HSE GTAW Carbon Pipe Theory II. COURSE HOURS _3_ Credit hour _1_ Theory credit hours _2_ Lab credit hours _0 Clinical credit hour _5_ Contact Hours III. CLASS MEETING DATES/TIMES/LOCATION Fall Semester 2018 Monday through Wednesday 4:30PM 5:20PM Building 300, Room 302 IV. CLINICAL DATES/TIMES/LOCATION (None) V. INSTRUCTOR, CONTACT INFORMATION, CONTACT POLICY, OFFICE HOURS/LOCATION Derrick O. Lett, Instructor Office: Building 300 Phone: (251) ext. 121 Office Hours: Monday through Thursday: 6:00 6:30 AM Friday 8:00AM 11:00 AM
2 GTAW Carbon Pipe Theory WDT 115 VI. COURSE DESCRIPTION: This course is designed to provide the student with the practices and procedures of welding carbon pipe using the gas tungsten arc weld (GTAW) process. Emphasis is placed on pipe positions, filler metal selection, purging gasses, joint geometry joint preparation and fit-up. Upon completion, students should be able to identify pipe positions, filler metals, purging gas, proper joint geometry, joint preparation and fit-up to the applicable code. This course supports CIP code VII. PREREQUISITE(S)/CO-REQUISITE(S) Prerequisites: NCCER Core Curriculum 5 th Edition Co-requisites: As required by college VIII. TEXTBOOK(S) AND OTHER LEARNING RESOURCES Welding NCCER Welding Level One 5 th Edition IX. PROFESSIONAL COMPETENCIES/OBJECTIVES o Set up and operate equipment for GTAW welding on carbon pipe o Set up and prepare pipe for various welding positions o Perform welds on pipe using various positions o Perform visual inspection on completed weld metals X. OUTLINE OF MODULES MODULE A SET UP AND EQUIPMENT o Set up and operation o Safe operation o Types of equipment o Electrical components o Electrode holder and ground leads o Filler metal classification o Welding parameter setting MODULE B SET UP AND PIPE PREPARATION o ASTM Base Metal Classification o Pipe diameters o Pipe schedules o Joint preparation o Welding positions 2
3 GTAW Carbon Pipe Theory WDT 115 MODULE C WELDING POSITIONS o Fillet weld identification o Groove weld identification MODULE D VISUAL INSPECTION o Acceptance/rejection criteria o Method of repair o Re-inspection XI. EVALUATION AND ASSESSMENT Performance Evaluation: 70% Work Ethics: 20% Classroom: 10% = A = B = C = D Below 60 = F Work ethics may include any or all of the following: absences, attitudes, and constructive participation in class. It will be the decision of the instructor to award or deduct these points from the final grade. A work ethics grade sheet will be completed twice a semester. Other grades which may be assigned in special circumstances are W, I, and AU. XII. ATTENDANCE a. Students are expected to attend all classes for which they are registered. Students who are unable to attend class regularly, regardless of the reason or circumstance, should withdraw from that class before poor attendance interferes with the student s ability to achieve the objectives required in the course. Withdrawal from class can affect eligibility for federal financial aid. Withdrawal from class can prohibit progression in nursing and allied health programs. b. Students are expected to attend all clinical rotations required for each course. Only excused absences will be considered for make-up. However, due to limited clinical space and time, clinical make up days cannot be guaranteed. Failure to complete clinical rotations will prohibit progression in nursing and allied health programs. 3
4 GTAW Carbon Pipe Theory WDT 115 XII. STATEMENT ON DISCRIMINATION/HARASSMENT The College and the Alabama Board of Education are committed to providing both employment and educational environments free of harassment or discrimination related to an individual s race, color, gender, religion, national origin, age, or disability. Such harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment or discrimination will not be tolerated. XIII. AMERICANS WITH DISABILITIES The Rehabilitation Act of 1973 (Section 504) and the American with Disabilities Act of 1990 state that qualified students with disabilities who meet the essential functions and academic requirements are entitled to reasonable accommodations. It is the student s responsibility to provide appropriate disability documentation to the College. Please contact the ADA representative. XIV. COURSE CALENDAR FALL SEMESTER 2018: August 14, 2018 December 31, Instructional Days 9 Faculty Duty Days Aug. 14 & 15 Registration (FDD) (College open; no classes) Aug. 16 Faculty Duty (FDD) (College open; no classes) Aug. 17 Late Registration/ONTRAC (FDD) Aug. 20 Classes Begin Aug. 24 Drop/Add period ends Sept. 3 HOLIDAY/Labor Day (College closed) Oct. 12 Mid-Term Nov. 6-8 Early Registration returning students Nov. 12 HOLIDAY/Veterans Day (College closed) Nov. 16 ONTRAC new student orientation and registration Nov. 19 & 20 State Professional Development (College open; no classes) Nov. 21 Local Professional Development (FDD) (College open; no classes) Nov. 22 & 23 HOLIDAY/Thanksgiving (College closed) Nov. 26 Classes resume Nov. 30 ONTRAC new student orientation and registration Dec Final exams and end of classes for Fall Semester Dec. 17 Local Professional Development (FDD) Grades Due 8 a.m. (College open; no classes) Dec. 18 Faculty Duty Day (College open; no classes Dec Duty Day for Non-Instructional Personnel (College open; no classes) Dec Winter Break (College closed) 4
5 GTAW Carbon Pipe Theory WDT 115 XV. STUDENT ACKNOWLEDGEMENT FORM I hereby acknowledge that I have received the syllabus for WDT 115 Fall Semester 2108, and I agree to comply with the requirements as stated within. Student s Signature Date 5
6 Alabama Department of Postsecondary Education Representing Alabama s Public Two-Year College System REID STATE TECHNICAL COLLEGE I. COURSE PREFIX, NUMBER, TITLE WDT123 HHS Fillet/PAC/CAC Lab II. COURSE HOURS _3_ Credit hour _0_ Theory credit hours _3_ Lab credit hours _0_ Clinical credit hour _9 Contact Hours III. CLASS MEETING DATES/TIMES/LOCATION Monday thru Thursday 8:00 AM 11:50 AM Evergreen Career Tech Center Fall Semester 2018 IV. CLINICAL DATES/TIMES/LOCATION (None) V. INSTRUCTOR, CONTACT INFORMATION, CONTACT POLICY, OFFICE HOURS/LOCATION Derrick Lett, Instructor Office: Evergreen Career Tech Center Phone: (251) ext. 121 Office Hours: Monday through Thursday: 6:00AM 6:30 AM Friday: 8:00 11:00 AM
7 SMAW Fillet/PAC/CAC Lab WDT 123 VI. COURSE DESCRIPTION This course is designed to introduce the student to the proper set-up and operation of the shielded metal arc welding equipment. Emphasis is placed on striking and controlling the arc, and proper fit up of fillet joints. This course is also designed to instruct students in the safe operations of plasma arc and carbon arc cutting. Upon completion, students should be able to make fillet welds in all positions using electrodes in the F-4 groups in accordance with applicable welding code and be able to safely operate plasma arc and carbon arc equipment and perform those operations as per applicable welding code. This is a CORE course. VII. PREREQUISITE(S)/CO-REQUISITE(S) Prerequisites: NCCER Core Curriculum 5 th Edition Co-requisites: As required by college. VIII. TEXTBOOK(S) AND OTHER LEARNING RESOURCES NCCER Welding Level One 5 th Edition IX. PROFESSIONAL COMPETENCIES/OBJECTIVES Perform SMAW fillet welds. Perform carbon arc washing and gouging. Use plasma arc equipment to perform cutting activities. X. OUTLINE OF MODULES Air carbon arc equipment Set-up Operation Plasma arc safety Plasma arc Equipment Set-up Shutdown Operation Cutting Piercing Beveling 2
8 SMAW Fillet/PAC/CAC Lab WDT 123 XI. EVALUATION AND ASSESSMENT Performance Evaluation: 70% Work Ethics: 20% Classroom 10% = A = B = C = D Below 60 = F Work ethics may include any or all of the following: absences, attitudes, and constructive participation in class. It will be the decision of the instructor to award or deduct these points from the final grade. A work ethics grade sheet will be completed twice a semester. Other grades which may be assigned in special circumstances are W, I, and AU. ATTENDANCE a. Students are expected to attend all classes for which they are registered. Students who are unable to attend class regularly, regardless of the reason or circumstance, should withdraw from that class before poor attendance interferes with the student s ability to achieve the objectives required in the course. Withdrawal from class can affect eligibility for federal financial aid. b. XII. STATEMENT ON DISCRIMINATION/HARASSMENT The College and the Alabama Board of Education are committed to providing both employment and educational environments free of harassment or discrimination related to an individual s race, color, gender, religion, national origin, age, or disability. Such harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment or discrimination will not be tolerated. XIII. AMERICANS WITH DISABILITIES The Rehabilitation Act of 1973 (Section 504) and the American with Disabilities Act of 1990 state that qualified students with disabilities who meet the essential functions and academic requirements are entitled to reasonable accommodations. It is the student s responsibility to provide appropriate disability documentation to the College. Please contact the ADA representative. 3
9 SMAW Fillet/PAC/CAC Lab WDT 123 XIV. COURSE CALENDAR FALL SEMESTER 2018: August 14, 2018 December 31, Instructional Days 9 Faculty Duty Days Aug. 14 & 15 Registration (FDD) (College open; no classes) Aug. 16 Faculty Duty (FDD) (College open; no classes) Aug. 17 Late Registration/ONTRAC (FDD) Aug. 20 Classes Begin Aug. 24 Drop/Add period ends Sept. 3 HOLIDAY/Labor Day (College closed) Oct. 12 Mid-Term Nov. 6-8 Early Registration returning students Nov. 12 HOLIDAY/Veterans Day (College closed) Nov. 16 ONTRAC new student orientation and registration Nov. 19 & 20 State Professional Development (College open; no classes) Nov. 21 Local Professional Development (FDD) (College open; no classes) Nov. 22 & 23 HOLIDAY/Thanksgiving (College closed) Nov. 26 Classes resume Nov. 30 ONTRAC new student orientation and registration Dec Final exams and end of classes for Fall Semester Dec. 17 Local Professional Development (FDD) Grades Due 8 a.m. (College open; no classes) Dec. 18 Faculty Duty Day (College open; no classes Dec Duty Day for Non-Instructional Personnel (College open; no classes) Dec Winter Break (College closed) I. STUDENT ACKNOWLEDGEMENT FORM I hereby acknowledge that I have received the syllabus for WDT 123HHS, Fall Semester 2018, and I agree to comply with the requirements as stated within. Student s Signature Date 4
10 Alabama Department of Postsecondary Education Representing Alabama s Public Two-Year College System REID STATE TECHNICAL COLLEGE I. COURSE PREFIX, NUMBER, TITLE WDT 155 E/HSE GTAW Carbon Pipe Lab II. COURSE HOURS _3_ Credit hour _0_ Theory credit hours _3_ Lab credit hours _0_ Clinical credit hour _9_ Contact Hours III. CLASS MEETING DATES/TIMES/LOCATION Fall Semester 2018 Monday through Wednesday 5:20PM 9:00PM Building 300, Room 302 IV. CLINICAL DATES/TIMES/LOCATION (None) V. INSTRUCTOR, CONTACT INFORMATION, CONTACT POLICY, OFFICE HOURS/LOCATION Derrick O. Lett, Instructor Office: Building 300 Phone: (251) ext. 121 Office Hours: Monday through Thursday: 6:00 AM 6:30 AM
11 GTAW Carbon Pipe Lab WDT 155 VI. COURSE DESCRIPTION: This course is designed to provide the student with the skills in welding carbon steel pipe with gas tungsten arc welding techniques in various pipe weld positions. Upon completion, students should be able to perform gas tungsten arc welding on carbon steel pipe with the prescribed filler metals in various positions in accordance with the applicable code. This course supports CIP code VII. PREREQUISITE(S)/CO-REQUISITE(S) Prerequisites: NCCER Core Curriculum 5 th Edition Co-requisites: As required by college VIII. TEXTBOOK(S) AND OTHER LEARNING RESOURCES Welding NCCER Level One Welding 5 th Edition IX. PROFESSIONAL COMPETENCIES/OBJECTIVES o Set up and operate equipment for GTAW welding on carbon pipe o Set up and prepare pipe for various welding positions o Perform fillet and groove welds on pipe using various positions o Perform visual inspection on completed weld metals X. OUTLINE OF MODULES MODULE A SET UP AND EQUIPMENT o Set up and operation o Safe operation o Types of equipment o Electrical components o Electrode holder and ground leads o Filler metal classification o Welding parameter setting MODULE B SET UP AND PIPE PREPARATION o ASTM Base Metal Classification o Pipe diameters o Pipe schedules o Joint preparation o Welding positions MODULE C WELDING POSITIONS 2
12 GTAW Carbon Pipe Lab WDT 155 o Fillet weld identification o Groove weld identification MODULE D VISUAL INSPECTION o Acceptance/rejection criteria o Method of repair o Re-inspection XI. EVALUATION AND ASSESSMENT Performance Evaluation: 70% Work Ethics: 20% Classroom: 10% = A = B = C = D Below 60 = F Work ethics may include any or all of the following: absences, attitudes, and constructive participation in class. It will be the decision of the instructor to award or deduct these points from the final grade. A work ethics grade sheet will be completed twice a semester. Other grades which may be assigned in special circumstances are W, I, and AU. XII. ATTENDANCE a. Students are expected to attend all classes for which they are registered. Students who are unable to attend class regularly, regardless of the reason or circumstance, should withdraw from that class before poor attendance interferes with the student s ability to achieve the objectives required in the course. Withdrawal from class can affect eligibility for federal financial aid. Withdrawal from class can prohibit progression in nursing and allied health programs. b. Students are expected to attend all clinical rotations required for each course. Only excused absences will be considered for make-up. However, due to limited clinical space and time, clinical make up days cannot be guaranteed. Failure to complete clinical rotations will prohibit progression in nursing and allied health programs. 3
13 GTAW Carbon Pipe Lab WDT 155 XII. STATEMENT ON DISCRIMINATION/HARASSMENT The College and the Alabama Board of Education are committed to providing both employment and educational environments free of harassment or discrimination related to an individual s race, color, gender, religion, national origin, age, or disability. Such harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment is a violation of State Board of Education policy. Any practice or behavior that constitutes harassment or discrimination will not be tolerated. XIII. AMERICANS WITH DISABILITIES The Rehabilitation Act of 1973 (Section 504) and the American with Disabilities Act of 1990 state that qualified students with disabilities who meet the essential functions and academic requirements are entitled to reasonable accommodations. It is the student s responsibility to provide appropriate disability documentation to the College. Please contact the ADA representative. XIV. COURSE CALENDAR FALL SEMESTER 2018: August 14, 2018 December 31, Instructional Days 9 Faculty Duty Days Aug. 14 & 15 Registration (FDD) (College open; no classes) Aug. 16 Faculty Duty (FDD) (College open; no classes) Aug. 17 Late Registration/ONTRAC (FDD) Aug. 20 Classes Begin Aug. 24 Drop/Add period ends Sept. 3 HOLIDAY/Labor Day (College closed) Oct. 12 Mid-Term Nov. 6-8 Early Registration returning students Nov. 12 HOLIDAY/Veterans Day (College closed) Nov. 16 ONTRAC new student orientation and registration Nov. 19 & 20 State Professional Development (College open; no classes) Nov. 21 Local Professional Development (FDD) (College open; no classes) Nov. 22 & 23 HOLIDAY/Thanksgiving (College closed) Nov. 26 Classes resume Nov. 30 ONTRAC new student orientation and registration Dec Final exams and end of classes for Fall Semester Dec. 17 Local Professional Development (FDD) Grades Due 8 a.m. (College open; no classes) Dec. 18 Faculty Duty Day (College open; no classes Dec Duty Day for Non-Instructional Personnel (College open; no classes) Dec Winter Break (College closed) 4
14 GTAW Carbon Pipe Lab WDT 155 XV. STUDENT ACKNOWLEDGEMENT FORM I hereby acknowledge that I have received the syllabus for WDT 155, Fall Semester 2018, and I agree to comply with the requirements as stated within. Student s Signature Date 5
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